| 1 | Requirements and machine layout | Define the intended printing process, plate format, substrate, proofing method, and operator requirements before selecting the machine configuration. | Review the specification against the intended plate, ink, and substrate applications. |
| 2 | Mechanical design | Design the frame, roller arrangement, plate mounting area, guards, and adjustment mechanisms to suit the selected proofing configuration. | Check drawings for clearances, maintainability, and safe access to routine adjustment points. |
| 3 | Frame and component fabrication | Cut, machine, weld, or assemble structural parts and manufacture mounting features according to approved engineering drawings. | Inspect dimensions, surface condition, and mounting interfaces against the drawings. |
| 4 | Roller and shaft preparation | Machine shafts and roller components, then fit bearings and related parts required for controlled rotation and contact. | Check runout, bearing fit, rotation, and roller surface condition using suitable inspection methods. |
| 5 | Drive and transmission assembly | Install the selected motor, transmission, and speed-control components to deliver the movement required by the machine design. | Run the drive without load and check for abnormal noise, vibration, or inconsistent movement. |
| 6 | Ink and impression systems | Fit the ink-delivery and impression components specified for the proofing method; configurations vary by machine type. | Verify adjustment range, contact consistency, and ease of cleaning where applicable. |
| 7 | Electrical and control integration | Install wiring, controls, sensors, and operator interfaces included in the design, with protective devices selected for the electrical system. | Check wiring, control response, emergency-stop operation, and electrical protection before production testing. |
| 8 | Machine assembly and alignment | Mount subassemblies on the frame and align rollers, shafts, plate supports, and adjustment mechanisms. | Confirm alignment and repeatable adjustment across the machine’s intended working area. |
| 9 | Functional proof test | Operate the assembled equipment using an appropriate plate and test materials to evaluate image transfer and operating stability. | Review proof samples for visible defects and verify repeatability under the specified test conditions. |
| 10 | Final inspection and documentation | Complete final checks, clean and protect the equipment, and prepare operating, maintenance, and inspection documentation. | Record inspection results and confirm that supplied documents match the delivered configuration. |